Practical Batch Process Management

Practical batch process management

Processing cells and flexibility. Parallel and sequential operations.

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Purchase Practical Batch Process Management - 1st Edition. Print Book & E- Book. ISBN , Practical Batch Process Management. Book • Authors: Mike Barker, Jawahar Rawtani and Steve Mackay. Browse book content. About the book. Search in.

Sequencing as a time series of events. Automatic start-up and shut-down. Role of discrete signals for status, safety, isolation, etc.

Concepts of sequence logic. Absolute, lapsed and implicit timing. Datatyping and structured text. Worked example on a charging operation. Decision trees and tables. Indirect addressing and parameter lists.

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Real time execution of sequences. Sequential function charts SFC.

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Interface between sequencing and function blocks for analogue control. Pros and cons of procedural vs configurable approaches. Plant structures and physical equipment models. Major equipment items MEI as units and constraints on unit boundaries. Shared resources and contention handling, eg inter-vessel transfers.

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Procedural models and structures. Constraints on operation and phase boundaries.

Design for common and parallel operations. Batch failure and recovery options. Case study on model decomposition.

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Demonstration of functionality of proprietary batch automation system. Batch specific aspects of application software projects: Turnkey projects and time scales.

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Production planning and scheduling is regarded as a high-level activity similar to production information management and recipe management. The S88 standard recognizes that these high activities are assigned to process management within a process cell. The recipe focused, combined scheduling and process management activity is referred to as recipe schedule.

Inputs for the recipe schedule come from other schedules, master recipes and resource databases. Recipe schedule is connected to higher-level planning and scheduling and is integrated with process management activities. In Mixer-2 unit, cement slurry is prepared. And finally, a batch prepared by Mixer-1 unit and a batch prepared by Mixer-2 is processed together in Mixer-3 unit. Slurry prepared in Mixer-3 after stirring is a batch of raw materials slurry, which is supplied to a stuff chest with agitator for sheeting machine.